80KW等离子喷涂设备的调试与工艺试验

化工论文编号:HG014  附任务书,开题报告,外文翻译,论文正文字数:18733,页数:37

目  录

1  引言 1
1.1  等离子弧的介绍 1
1.2  等离子喷涂的介绍 3
1.3  等离子喷涂涂层的介绍 6
1.4  等离子喷涂在国内外的水平进展及发展前景 8
2  ZB-80型等离子喷涂设备介绍及其调试操作 12
2.1  喷枪 12
2.2  控制柜 15
2.3  送粉器 18
2.4  整流电源 19
2.5  转接箱 20
2.6  热交换器 20
3  试验过程 21
3.1  试验方案 21
3.2  试验方案的实施 25
4  试验结果分析 27
4.1  涂层性能检测 27
4.2  综合分析 29
结  论 30
致  谢 31
参 考 文 献 32
附录A：控制柜 34
附录B：送粉器 35
附录C：电源 36
附录D：转接箱 37

摘 要
近年来，热喷涂技术已成为材料科学的一个重要分支，其最大优势是能够制备出优于本体材料性能的表面薄层,赋予零件耐高温、防腐蚀、耐磨损、抗疲劳、防辐射等性能。特别是等离子喷涂技术的采用，扩大了热喷涂材料种类及其涂层的应用范围，等离子喷涂大幅度地提高了涂层质量，延长了产品使用寿命，有显著的社会效益和经济效益。本文详细阐述了等离子喷涂技术及其主要设备的工作原理，综述了该技术的研究热点及其以后的发展趋势；介绍了各种涂层的特点及应用范围，指出涂层中的缺陷对材料性能的影响，并提出了工艺参数分析的方法以及优化工艺改进措施；详细讲述了ZB-80型等离子喷涂设备的性能特点和具体的调试操作流程，以及一些常见问题的解决方案；利用ZB-80型等离子喷涂设备进行了氧化铝粉末和镍包铝粉末对不锈钢1Cr18Ni9Ti基体的喷涂实验，并对其涂层进行了各项性能的检测，得出结论，镍包铝涂层适合做打底层，氧化铝涂层适合做工作涂层。

关键词  热喷涂技术  等离子喷涂  涂层
Abstract
In recent years, the thermal spraying technology has become an important branch of materials science, its biggest advantage is that it is capable of making a kind of  thin body surface layer superior to the properties of the basical material,which can make the basical material high temperature resistance, anticorrosion, parts of resistance to abrasion, resisting fatigue, anti-radiation. Especially by using plasma spraying technology, we can expand thermal spraying coating material and its application scope, plasma spraying greatly improve the quality of coating, extend the service life of the product, of a significant social benefits and economic benefits. This paper expounds the main equipment plasma spraying technology and its working principle, reviews the research hotspots and the to-be development trend, introduces the characteristics and applications of coating, points out the influences of coating-defect to the performance of materials, and puts forward the method of analyzing technological parameter and the corrective measure of optimizing process, Discoursed ZB - 80 of plasma spraying equipment performance characteristics and specific debugging process, as well as some common problems of solutions. Using the ZB - 80 of plasma spraying equipment the aluminum oxide powder and nickel end of stainless steel 1Cr18Ni9Ti bag aluminum matrix of spraying experiments, and testing the coating on various performance, draw the conclusion that nickel coating aluminum is suitable for base coat and aluminum coating layer is suitable for work.

Key Words  The thermal spraying  Plasma spraying  Coating